Servo + CCD vs. Manual Bulging — Yield & Hours Calculator

Servo + CCD vs. Manual Bulging — Yield and Hours Calculator

Estimate machine-hours and the escaped-defect gap between a 100% CCD cell and sampled manual bulging.

Monthly twist-pin volume (pieces)

Throughput (pcs/min) — C49-ZY05-01 runs 15–17

Estimated manual/cam defect escape rate (%)

Machine-hours / month

Defects caught in-line (100% CCD)

1,200

What that means

~1,200 bad bulges/month that sampling could miss are diverted at the station instead of reaching your customer’s mating audit.