4-Mode CCD Anomaly Self-Diagnostic

Check every QC pain you see on your current circular connector line. We map your selections to the four anomaly classes the ZEUEE H0201’s CCD trap catches in-cycle.

Contacts skipped entirely — housing leaves the station with a missing pin Vibratory feeder underfills the seat pocket — empty cavity passes QC Contact diameter drift from a supplier lot causes seating-force outliers Customer audit found out-of-tolerance pin retention force on a sampled assembly Housing cracks or burrs only revealed after pull-test — too late Coupling-ring torque exceeds spec during assembly — manual operator misses it Coding/keying notch misaligned — connector mates but fails customer keying audit Polarized contact inserted in the wrong rotation

For Class 3 high-reliability work under IPC/WHMA-A-620 Rev F (2025), Crimp Force Monitoring on every crimp is the standard expectation. Our Mode 3 (Over-Tension) covers the CFM intent at the assembly station.