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Selection Wizard
Pin Insertion Machine Class Selector
Four inputs return a machine-class recommendation: connector type, monthly production volume, pin geometry complexity, and automation level. Built on the Selection Matrix used by ZEUEE’s application engineering team.
Step 1 of 4
What connector type are you assembling?
Blind Mate / Self-Aligning
Custom plastic housings, float tolerance, no visual alignment
Wire-to-Board / Wire-to-Wire
Harness assembly, sensor cables, control modules
PCB Through-Hole / Press-Fit
Standard PCB pin insertion, board-edge connectors
High-Voltage / Battery Pack
EV pack interconnects, energy storage, high-current
Step 2 of 4
Target annual production volume
< 100K units / yr
Prototype, R&D, low-volume specialty
100K – 500K units / yr
Mid-volume custom production
500K – 5M units / yr
High-volume with standardized geometry
> 5M units / yr
Ultra-high volume, multi-line operation
Step 3 of 4
Pin geometry complexity
Single Standard Pin Type
One pin diameter and length, no changeovers
Mixed (3-12 SKUs)
Multiple connector variants, frequent product changes
Custom Non-Standard
Unique housings, irregular pins, custom tooling
Reeled Press-Fit Contacts
Continuous reel feed, standard PCB pin format
Step 4 of 4
Current automation level
Fully Manual
Operator-led insertion, hand tools
Upgrading from Semi-Auto
Have a basic press, want full automation
Greenfield New Line
No existing automation, building from scratch
Adding Capacity
Already automated, expanding parallel capacity
