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Connector Assembly Automation ROI Calculator
Estimate the payback period and annual savings of moving from manual to ZEUEE C13 automated hyperboloid contact assembly. Based on industry benchmarks — adjust the inputs to your reality.
Your Current Manual Line
Typical Tier-1 connector line: 600–1,200 parts/shift
Loaded cost when the part is scrapped
Industry: $28.60–$35.20/hr in US manufacturing
Benchmark Assumptions
Industry benchmark: 2.3%
Tier-1 case study: 0.15%
Typical: 0.5 FTE for changeover + monitoring
Range: $250K–$700K depending on line scope (machine + tooling + commissioning)
ROI Projection
Annual Scrap Savings
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Annual Labour Savings
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Total Annual Savings
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Payback Period
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| Metric | Manual | ZEUEE Automated | Annual Delta |
|---|---|---|---|
| Annual gross output (units) | — | — | — |
| Scrapped units / year | — | — | — |
| Material cost from scrap | — | — | — |
| Annual labour cost | — | — | — |
Benchmark sources: OxMaint Manufacturing Automation ROI Framework, AMD Machines (2500+ projects database), ATI Engineers automotive Tier-1 connector case study. Actual ROI varies by part mix, shift count, customization scope, and local labour cost. Industry average payback period dropped from 5.3 years (2019) to about 1.3 years today.
