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Escape-Cost ROI Estimator
Estimate what escaped connector defects cost you each year — and frame the payback of 100% automated inspection. All figures are a planning framework, not a quote.
Estimated annual escape cost (current)
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Escaped defects / year
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Recoverable with 100% vision
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Model: escaped defects/yr = volume × 12 × DPPM ÷ 1,000,000. Recoverable assumes a 100% vision cell closes most of the sampling/manual gap; your real recovery depends on defect mix and customer penalty structure. Automotive world-class target is <25 DPPM.
