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NG Rate ROI / Material Savings Calculator
Estimate annual material recovery from reducing crimp NG rate with CCD-verified four-point crimping.
Calculation uses published industry economics — material accounts for 50–65% of wire-assembly cost, copper alone 30–50% (Source: Tonful, Wire Harness BOM Optimization). Output is an estimate for discussion, not a contractual promise.
e.g. 100000
typical hand-crimp 2–5%
CCD-verified target <1%
connector + wire + sleeve
Estimated Annual Recovery
$0
Annual material recovery
0
Fewer NG pieces / year
0%
NG-rate improvement
Current annual NG pieces0
Target annual NG pieces0
NG pieces avoided0
Per-piece material recovery$0
5-year cumulative recovery$0
Source: Tonful (2025) — wire-assembly BOM economics. ZEUEE 0.45 four-point crimp + CCD verification typical NG performance range based on machine specification.
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About ZEUEE Engineering Insights
ZEUEE shares technical guides based on real automation project experience. Since 2005, we have designed and manufactured non-standard automation equipment for connector assembly, wire harness production, robotic lines, vision inspection, and smart factory upgrades.
Founded in 2005
20,000 m² production base
120+ specialists
150+ R&D patents
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